Sunday, 11 September 2016

Experiments with Flood Area Pontoon Boat that Forms Pillar & Wall of a Shelter When Not in Use

Experiments with Flood Area Pontoon Boat that Forms Pillar & Wall of a Shelter When Not in Use

If not required as a boat, the pontoons could be filled with soil / rocks to weigh down the floor of a shelter . Another can be raised to act as an insulated wall.


2m Long with foam core grp fibreglass pontoons & Deck made from composite door off cuts.

They are strengthened with 2m door edge strips of grp skin plastic core strips. These strips still floats & is a similar density / weight to hardwood

Wider deck (still 2m long)


Pontoons will be filled with insualted panel 2m long offcuts that consist of polystyrene, plastic & mdf. Voids will be filled with expanding foam.


Showing the 3 basic parts, 2 pontoons & a deck. If the pontoon is attached directly underneath the deck, it may only need 3 sides.

It is intended to bolt the deck to the pontoons





Underside of thinner deck showing panel type construction

 Close up of top of Deck showing stregthening with edge strips & screws using Lumberjack pu glue.

I have started using self tapping torx screws which do not need pilot holes, though a bit more expensive. I dip the screw point in glue to lubricate on entry & stengthen screw join & help stop splitting. 

Lumberjack glue by Everbuild is sea water resistant








I experimented with a second type of pontoon, binding the buoyant core strips together with pvc straps & screws




Then encasing the buoyant core with a grp roofing sheet & screwing shut


Fully enclosed


Folding the front end to make it streamlined, ready to accept a nose cone or fibre glassing (undecided as yet) 


Side view

If a deeper pontoon is required, this is a posibillity, using the curved ends of a door off cut to form the stramlined bottom

Pontoons will most likely be covered in fibreglass.

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We've had a flood of water that has leaked and damaged some of the hardware, electronic collectables and clothes we sell to raise funds for our project

   We will let them dry out and then inspect them to see what can be salvaged